The automation of manufacturing systems is a major obligation to the developments because of exponential industrial equipment, and programming tools, so that growth needs and customer requirements. This automation is achieved in our work through the application programming tools from Siemens, which are PCS 7 (Process Control System) for industrial process control and FuzzyControl++ for fuzzy control. An industrial application is designed, developed and implemented in the cement factory in Ain-Touta (S.CIM.AT) located in the province of Batna, East of Algeria. Especially in the cement mill which gives the final product that is the cement.
Deep learning techniques have recently brought many improvements in the field of neural network training, especially for prognosis and health management. The success of such an intelligent health assessment model depends not only on the availability of labeled historical data but also on the careful samples selection. However, in real operating systems such as induction machines, which generally have a long reliable life, storing the entire operation history, including deterioration (i.e., bearings), will be very expensive and difficult to feed accurately into the training model. Other alternatives sequentially store samples that hold degradation patterns similar to real ones in damage behavior by imposing an accelerated deterioration. Labels lack and differences in distributions caused by the imposed deterioration will ultimately discriminate the training model and limit its knowledge capacity. In an attempt to overcome these drawbacks, a novel sequence-by-sequence deep learning algorithm able to expand the generalization capacity by transferring obtained knowledge from life cycles of similar systems is proposed. The new algorithm aims to determine health status by involving long short-term memory neural network as a primary component of adaptive learning to extract both health stage and health index inferences. Experimental validation performed using the PRONOSTIA induction machine bearing degradation datasets clearly proves the capacity and higher performance of the proposed deep learning knowledge transfer-based prognosis approach.
Digital twins have transformed the industrial world by changing the development phase of a product or the use of equipment. With the digital twin, the object’s evolution data allows us to anticipate and optimize its performance. Healthcare is in the midst of a digital transition towards personalized, predictive, preventive, and participatory medicine. The digital twin is one of the key tools of this change. In this work, DT is proposed for the diagnosis of breast cancer based on breast skin temperature. Research has focused on thermography as a non-invasive scanning solution for breast cancer diagnosis. However, body temperature is influenced by many factors, such as breast anatomy, physiological functions, blood pressure, etc. The proposed DT updates the bio-heat model’s temperature using the data collected by temperature sensors and complementary data from smart devices. Consequently, the proposed DT is personalized using the collected data to reflect the person’s behavior with whom it is connected.
Since bearing deterioration patterns are difficult to collect from real, long lifetime scenarios, data-driven research has been directed towards recovering them by imposing accelerated life tests. Consequently, insufficiently recovered features due to rapid damage propagation seem more likely to lead to poorly generalized learning machines. Knowledge-driven learning comes as a solution by providing prior assumptions from transfer learning. Likewise, the absence of true labels was able to create inconsistency related problems between samples, and teacher-given label behaviors led to more ill-posed predictors. Therefore, in an attempt to overcome the incomplete, unlabeled data drawbacks, a new autoencoder has been designed as an additional source that could correlate inputs and labels by exploiting label information in a completely unsupervised learning scheme. Additionally, its stacked denoising version seems to more robustly be able to recover them for new unseen data. Due to the non-stationary and sequentially driven nature of samples, recovered representations have been fed into a transfer learning, convolutional, long–short-term memory neural network for further meaningful learning representations. The assessment procedures were benchmarked against recent methods under different training datasets. The obtained results led to more efficiency confirming the strength of the new learning path.
Optical burst switching (OBS) has become one of the best and widely used optical networking techniques. It offers more efficient bandwidth usage than optical packet switching (OPS) and optical circuit switching (OCS).However, it undergoes more attacks than other techniques and the Classical security approach cannot solve its security problem. Therefore, a new security approach based on machine learning and cloud computing is proposed in this article. We used the Google Colab platform to apply Support Vector Machine (SVM) and Extreme Learning Machine (ELM)to Burst Header Packet (BHP) flooding attack on Optical Burst Switching (OBS) Network Data Set.
Nowadays, machine learning has emerged as a promising alternative for condition monitoring of industrial processes, making it indispensable for maintenance planning. Such a learning model is able to assess health states in real time provided that both training and testing samples are complete and have the same probability distribution. However, it is rare and difficult in practical applications to meet these requirements due to the continuous change in working conditions. Besides, conventional hyperparameters tuning via grid search or manual tuning requires a lot of human intervention and becomes inflexible for users. Two objectives are targeted in this work. In an attempt to remedy the data distribution mismatch issue, we firstly introduce a feature extraction and selection approach built upon correlation analysis and dimensionality reduction. Secondly, to diminish human intervention burdens, we propose an Automatic artificial Neural network with an Augmented Hidden Layer (Auto-NAHL) for the classification of health states. Within the designed network, it is worthy to mention that the novelty of the implemented neural architecture is attributed to the new multiple feature mappings of the inputs, where such configuration allows the hidden layer to learn multiple representations from several random linear mappings and produce a single final efficient representation. Hyperparameters tuning including the network architecture, is fully automated by incorporating Particle Swarm Optimization (PSO) technique. The designed learning process is evaluated on a complex industrial plant as well as various classification problems. Based on the obtained results, it can be claimed that our proposal yields better response to new hidden representations by obtaining a higher approximation compared to some previous works.
A recent study from GLOBOCAN disclosed that during 2018 two million women worldwide had been diagnosed with breast cancer. Currently, mammography, magnetic resonance imaging, ultrasound, and biopsies are the main screening techniques, which require either, expensive devices or personal qualified; but some countries still lack access due to economic, social, or cultural issues. As an alternative diagnosis methodology for breast cancer, this study presents a computer-aided diagnosis system based on convolutional neural networks (CNN) using thermal images. We demonstrate that CNNs are faster, reliable and robust when compared with different techniques. We study the influence of data pre-processing, data augmentation and database size on several CAD models. Among the 57 patients database, our CNN models obtained a higher accuracy (92%) and F1-score (92%) that outperforms several state-of-the-art architectures such as ResNet50, SeResNet50, and Inception. This study exhibits that a CAD system that implements data-augmentation techniques reach identical performance metrics in comparison with a system that uses a bigger database (up to 33%) but without data-augmentation. Finally, this study proposes a computer-aided system for breast cancer diagnosis but also, it stands as baseline research on the influence of data-augmentation and database size for breast cancer diagnosis from thermal images with CNNs
Renewable energies offer new solutions to an ever-increasing energy demand. Wind energy is one of the main sources of electricity production, which uses winds to be converted to electrical energy with lower cost and environment saving. The major failures of a wind turbine occur in the bearings of high-speed shafts. This paper proposes the use of optimized machine learning to predict the Remaining Useful Life (RUL) of bearing based on vibration data and features extraction. Significant features are extracted from filtered band-pass of the squared raw signal where the health indicators are automatically selected using relief technique. Optimized Adaptive Neuro Fuzzy Inference System (ANFIS) by Partical Swarm Optimization (PSO) is used to model the non linear degradation of the extracted indicators. The proposed approach is applied on experimental setup of wind turbine where the results show its effectiveness for RUL estimation.
In this paper, we present a system for handwriting digit recognition using different invariant features extraction and multiple classifiers. In the feature extraction we use four types: cavities, Zernike moments, Hu moments, Histogram of Gradient (HOG). Firstly, the features are used independently by five classifiers: K-nearest neighbor (KNN), Support Vector Machines (SVM) one versus one, SVM one versus all, Decision Tree, MLP. Then to achieve the best possible classification performance in terms of recognition rate, three methods of classifiers Combination rule employed: majority vote, Borda count and maximum rule. Experiments are performed on the well-known MNIST database of handwritten digits. The results demonstrated that the combination of KNN using HOG features with SVMOVA using Zernike moments by Borda count rule have considered to be good based on a geometric transformation invariance.
Modern wind turbines operate in continuously transient conditions, with varying speed, torque, and power based on the stochastic nature of the wind resource. This variability affects not only the operational performance of the wind power system, but can also affect its integrity under service conditions. Condition monitoring continues to play an important role in achieving reliable and economic operation of wind turbines. This paper reviews the current advances in wind turbine condition monitoring, ranging from conventional condition monitoring and signal processing tools to machine-learning-based condition monitoring and usage of big data mining for predictive maintenance. A systematic review is presented of signal-based and data-driven modeling methodologies using intelligent and machine learning approaches, with the view to providing a critical evaluation of the recent developments in this area, and their applications in diagnosis, prognosis, health assessment, and predictive maintenance of wind turbines and farms.
To ensure the continuity of electric power generation for photovoltaic systems, condition monitoring frameworks are subject to major enhancements. The continuous uniform delivery of electric power depends entirely on a well-designed condition maintenance program. A just-in-time task to deal with several naturally occurring faults can be correctly undertaken via the cooperation of effective detection, diagnosis, and prognostic analyses. Therefore, the present review first outlines different failure modes to which all photovoltaic systems are subjected, in addition to the essential integrated detection methods and technologies. Then, data-driven paradigms, and their contribution to solving this prediction problem, are also explored. Accordingly, this review primarily investigates the different learning architectures used (i.e., ordinary, hybrid, and ensemble) in relation to their learning frameworks (i.e., traditional and deep learning). It also discusses the extension of machine learning to knowledge-driven approaches, including generative models such as adversarial networks and transfer learning. Finally, this review provides insights into different works to highlight various operating conditions and different numbers and types of failures, and provides links to some publicly available datasets in the field. The clear organization of the abundant information on this subject may result in rigorous guidelines for the trends adopted in the future.
With the evolution of the internet of things (IoT), and due to its significant need in the industry, Industrial IoT (IIoT) becomes the suitable naming for this accompaniment. IIoT changed the view of the industry intelligently and over the internet. This overlapping of IoT and industry requires special treatment when systems deal with heterogeneous devices in a distributed environment and complex tasks. In this paper, we propose a middleware solution based on multi-agents system (MAS) to handle the distributed control of complex systems autonomously in an industrial environment. The proposed middleware enables machine-to-machine (M2M) communications among the system's components. In this work, we also addressed the distributed diagnostic for real industrial system using MAS with a new suitable communication strategy to support the heterogeneity and interoperability issued in IIoT and assure real-time monitoring and control. Finally, we present a qualitative evaluation of our solution on real case study (cement factory).
In the last years, predictive maintenance has gained a central position in condition-based maintenance tasks planning. Machine learning approaches have been very successful in simplifying the construction of prognostic models for health assessment based on available historical labeled data issued from similar systems or specific physical models. However, if the collected samples suffer from lack of labels (small labeled dataset or not enough samples), the process of generalization of the learning model on the dataset as well as on the newly arrived samples (application) can be very difficult. In an attempt to overcome such drawbacks, a new deep supervised learning approach is introduced in this paper. The proposed approach aims at extracting and learning important patterns even from a small amount of data in order to produce more general health estimator. The algorithm is trained online based on local receptive field theories of extreme learning machines using data issued from a propulsion system simulator. Compared to extreme learning machine variants, the new algorithm shows a higher level of accuracy in terms of approximation and generalization under several training paradigms.
Complex engineering manufacturing systems require efficient online fault diagnosis methodologies to improve safety and reduce maintenance costs. Traditionally, diagnosis and prognosis approaches are centralised, but these solutions are difficult to implement on distributed systems; whereas a distributed approach of multiple diagnosis and prognosis agents can offer a solution. Also, controlling process plant from a remote location has several benefits including the ability to track and to assist in solving a problem that might arise. This paper presents a distributed and over prognosis and diagnosis approach for physical systems basing on multi agent system and service-oriented architecture. Specifics prognostic and diagnostic procedures and key modules of the architecture for web service-based distributed fault prognostic and diagnosis framework are detailed and developed for the preheater cement cyclones in the workshop of SCIMAT clinker. The experimental case study, reported in the present paper, shows encouraging results and fosters industrial technology transfer.
